专业针对激光焊接的高温在线检测

temate® Si-WB拼焊板检测

The temate® Si-WB is designed for automated inspection of tailor welded blanks. It uses Innerspec Technologies' ultrasonic EMAT (Electro-Magnetic Acoustic Transducer) technology, the most reliable non-destructive method for volumetric weld inspection at production speeds in demanding industrial environments.

temate® Si-WB系统用于拼焊板的自动检测。系统采用Innerspec科技的超声EMAT技术，以保证在严苛工业环境中提供最可靠的焊接整体无损检测，且不影响生产速度。

Our proprietary EMAT sensor detects surface and internal problems and discriminates between "planar" defects such as lack of fusion, lack of penetration or concavity, and "point" defects such as pinholes or porosity.

我们提供的EMAT探头能有效检测到试件表面和内部的缺陷，并将点缺陷与面缺陷区分开来。面缺陷包括未融合、未焊满和凹陷，点缺陷包括针尖状气孔和密集气孔。

The advantages of the temate® Si-WB over other inspection systems are:

• Capable of providing volumetric inspection to detect internal defects such as porosity and lack of fusion

• Detects structural defects that affect the quality of the weld without being affected by "cosmetic" problems

• Optimal correlation with stamping failures with the minimum amount of rejects

• Self-calibrated sensor for reliable and repeatable inspections at speeds up to 1m/s

• Exclusive flexible-sensor technology conforms to the surface and undulations of the blank

• Multi-sensor capabilities with one system controlling up to three sensor heads

• Easy to program and to interpret results. No need for "learning", defect-characterization period

• Only inspection system endorsed by OEMs for inspection of safety parts with tens of systems installed worldwide

与其他检测系统相比，temate® Si-WB的优点在于：

• 可整体检测诸如密集气孔和未融合的试件内部缺陷

• 可检测影响焊接质量的结构缺陷，而不受外观问题的影响

• 以最低的判废率保证试件理想地冲压成形

• 装有自校准传感器，提高检测的可靠性和可重复性；检测速率可高达1m/s

• 独有的柔性探头完美贴合被检板平整或起伏的表面

• 多探头能力。一套系统可控制3个探头

• 检测结果简单易懂，无需对缺陷信号特征进行学习

• 唯一得到原始设备制造商认可的安全检测系统，已安装于世界数十个系统中。

The temate® Si-WB can be installed in-line or off-line and it is adaptable to most blank configurations. It includes a complete self-diagnostic package to monitor operating conditions and validity of results. The temate® Si-WB can be installed on a robotic positioner (articulating or Cartesian) or on a stationary mount.

temate® Si-WB系统可对大多数板型进行在线和离线检测。系统包含了一套完整的自诊断组件，用以监控运行状况和保证检测结果的有效性。temate® Si-WB系统可安装在机械臂（铰坐标或直角坐标）上，也可安装在固定支架上。

针尖状气孔未焊透凹陷错位密集气孔未融合

Specifications - temate® Si – WB技术参数
Materials Inspected 可检材料	• Steel, all grades coated and uncoated • 0.028" (0.7mm) to 0.138" (3.5mm) thickness • 各种等级的钢材，有包覆无包覆均可检 • 厚度范围：0.7mm~3.5mm

Defect Detection 缺陷类型
Inspection Technique 检测技术	- Horizontally polarized shear wave technique - Pitch-catch configuration - Maximum sample rate of 2000 pulses per second. - 水平剪切波技术 - 采用一激一收方式 - 最大采样率达每秒2000次
Sensor Head Assembly 传感器总成	- 6" (152mm) W x 7.1" (180mm) L x 5.9" (150mm) H. Weight 10 lbs (4.5 Kg) - Includes pulsed electromagnet, EMAT coil circuit, protective wear pad, vertical compliancy unit - Replaceable protective wear pad is in contact with the part surface during inspection and provides protection for the EMAT coil circuit - Vertical compliancy to the part surface accommodated in the sensor up to 0.25" (6mm) - 几何尺寸为152mm宽、180mm长.150mm高。重4.5千克 - 包括脉冲电磁铁、EMAT线圈、耐磨保护层、垂直方向适应装置 - 检测时，可替换的耐磨层与试件表面相接触以保护EMAT线圈 - 垂直适应度最大可达到6毫米
Data Acquisition Electronics 数据采集电路	- Industrial enclosure; NEMA 12 and IP 55 per EN 60 529/10.91 protection rating, located up to 165 cabling feet (50 m) from sensor - Enclosure is 24" (610mm) W x 32.3" (820 MM) L x 69" (1750 mm) H, weighing approximately 500 lbs (225 Kgs) - Includes EMAT T/R electronics, magnet pulser, power supplies, computer, communication interfaces, monitor, keyboard and mouse - 根据EN 60 529/10.91标准，数据采集电路封装于保护等级达NEMA 12 和 IP 55 per的工用机箱中，其与探头的布线距离可达50m - 机箱尺寸为610mm宽、820mm长、1750mm高，重约225Kg - 包括EMAT激励/接收电路、电磁铁脉冲激发器、电源、计算机、通讯接口、显示器、键盘和鼠标
Software Features 软件功能	- temate® Si software operating under Windows operating environment - Automatic and manual operation modes - Easy-to-use interface to define and save inspection settings - Simultaneous, real-time data acquisition and analysis - Interactive and configurable windows to display results from sensors and previous inspection - Defect map highlights relative location of defects on part bitmap image - Programmable weld-specific defect thresholds for each ultrasonic channel - Immediate weld disposition (pass/fail), both display and discrete outputs, following each weld inspection - A-Scan (oscilloscope) display mode available for ultrasonic setup and diagnostics - Self-diagnostics automatically performed during each inspection for immediate feedback on the maintenance condition of equipment and inspection - Serial numbers and part specific comments are accepted using serial port messages. Inspection data is tagged with the serial number identification and comments information - Complete record of inspection settings, data and results are stored for each weld inspection - Automatic storage of data to up to two locations (e.g. local and network drive) - Recall display of past inspection data - Custom and standard inspection reports - Complete Computer Training Based package - Temate® Si软件运行于windows操作系统中 - 自动和手动操作模式 - 简单易用的用户界面便于定义和存储检测设置 - 同步地、实时地进行数据采集和分析 - 交互式窗口可以显示探头接收信号和以往的检测结果，窗口可根据用户要求配置 - 在试件的点阵图上高亮标识出缺陷 - 对指定焊缝可编程设置其超声检测通道的缺陷判定阈值 - 即时对焊缝质量作出评价（通过/不通过），每次检测均显示结果并给出数字量输出 - A扫描（示波器）显示模式用于超声检测和诊断 - 在每次检测过程中自动执行自诊断功能，以反馈设备和执行过程的状况。 - 检测信息被序列化/网络化，每个检测记录有其对应的标识码和信息。 - 每次焊缝检测的设定、数据和结果都将被完整记录下来 - 可自动存储检测数据至两个位置（本地硬盘和网络存储） - 调出显示以往的检测数据 - 生成自定义或标准格式的检测报告 - 提供完整的计算机培训程序
Power and Environmental Ranges 工作电压和环境因素	- 115VAC to 220VAC - Operating temperature 32°F(0°C)to 105°F(40°C) - Humidity non-condensing 5% to 95% RH - 工作电压：交流115V~220V - 工作温度：0℃~40℃ - 湿度：不结露，相对湿度5%~95%

刘培锋（0）13901480148
南通欧能达检测仪器有限公司